Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Overhaul

DISASSEMBLY AND ASSEMBLY







Required Special Tools:
^ MD998800: Oil Seal Installer
^ MB990938: Handle
^ MB990937: Installer Adapter
^ MB990887: Ring
^ MB990891: Bushing Remover Installer Base
^ MB990936: Installer Adapter

ASSEMBLY SERVICE POINT
>>A<< O-RING INSTALLATION
Install a O-ring to the transfer, and apply ATF or petroleum jelly (Vaseline) to the O-ring.

>>B<< OIL SEAL INSTALLATION





Use special tool MD998800, to tap the oil seal into the transfer cover.

>>C<< OIL SEAL INSTALLATION





Use special tools MB990937 and MB990938, to tap the oil seal into the transfer cover.

>>D<< OIL SEAL INSTALLATION





CAUTION: Apply ATF to the oil seal lip before installing the transfer.

Use special tools MB990887 and MB990891, to tap the oil seal into the transfer.

>>E<< OIL SEAL INSTALLATION





CAUTION: Apply ATF to the gear oil before installing the transfer.

Use special tool MB990936, to tap the oil seal into the transfer.