System Specifications
Cylinder BlockOverall height 227.9 - 228.1 mm (8.972 - 8.980 inch)
Flatness of gasket surface
Standard value 0.05 mm (0.002 inch)
Limit 0.1 mm (0.003 inch)
Grinding limit of gasket surface - total resurfacing depth of both head & block 0.2 mm (0.008 inch)
Cylinder bore inside diameter 95.0 mm (3.74 inch)
Cylindricity 0.01 mm (0.0003 inch)
Piston to bore clearance 0.02 - 0.04 mm (0.0008 - 0.0015 inch)
Crankshaft Identification
Crankshaft Main Bearing Selection
Crankshaft main bearing cap bolts 74 ± 4 Nm (54 ± 3 ft-lb)
Crankshaft Main Bearing Clearance
Standard value
No. 1, 4 0.018 - 0.036 mm (0.0007 - 0.0014 inch)
No. 2, 3 0.024 - 0.042 mm (0.0009 - 0.0017 inch)
Limit 0.1 mm (0.003 inch)
Crankshaft End Play
Standard value 0.05 - 0.25 mm (0.002 - 0.009 inch)
Limit 0.3 mm (0.01 inch)
Connecting Rod Bearings
Crankshaft Pin Oil Clearance - Plastigage(R) Method
Standard value 0.020 - 0.038 mm (0.0008 - 0.0015 inch)
Limit 0.1 mm (0.003 inch)
Cylinder Bore & Piston Size Marks
NOTE: The piston size mark shows on the top of the piston.
Piston Ring Size Marks
Piston Pin Outside Diameter 22.0 mm (0.87 inch)
Piston Ring To Ring Groove Clearance
Standard value
Number 1 0.03 - 0.07 mm (0.0012 - 0.0027 inch)
Number 2 0.02 - 0.06 mm (0.0008 - 0.0023 inch)
Limit 0.1 mm (0.003 inch)
Ring End Gaps
Standard value
Number 1 0.25 - 0.40 mm (0.010 - 0.016 inch)
Number 2 0.35 - 0.50 mm (0.014 - 0.020 inch)
Oil 0.10 - 0.35 mm (0.004 - 0.014 inch)
Limit
Number 1, Number 2 0.8 mm (0.03 inch)
Oil 1.0 mm (0.03 inch)
Crankshaft pulley bolt 185 Nm (137 ft-lb)