System Specifications
Cylinder blockCylinder bore 95.0 mm (3.74 in)
Cylinder block flatness of gasket surface
Standard Value 0.05 mm (0.002 in)
Limit 0.1 mm (0.003 in)
Cylinder block grinding limit of gasket surface total resurfacing depth of both cylinder head and cylinder block
Limit 0.2 mm (0.008 in)
Cylinder block overall height
Standard Value 227.9 - 228.1 mm (8.972 - 8.980 in)
Cylindricity
Standard Value 0.01 mm (0.0003 in)
Piston to cylinder clearance
Standard Value 0.02 - 0.04 mm (0.0008 - 0.0015 in)
Crankshaft
Crankshaft end play
Standard Value 0.05 - 0.25 mm (0.002 - 0.009 in)
Limit 0.3 mm (0.01 in)
Crankshaft journal outside diameter
Standard Value 64 mm (2.520 in)
Crankshaft pin outside diameter
Standard Value 55 mm (2.165 in)
Crankshaft journal oil clearance
No.1, 4
Standard Value 0.018 - 0.036 mm (0.0007 - 0.0014 in)
Limit 0.1 mm (0.003 in)
No.2, 3
Standard Value 0.024 - 0.042 mm (0.0009 - 0.0017 in)
Limit 0.1 mm (0.003 in)
Crankshaft Bearing Cap
Attach the bearing cap on the cylinder block as shown in the illustration.
Tighten the bearing cap bolts to specified torque in the sequence shown in the illustration.
Tightening torque 74 ± 4 Nm (54 ± 3 ft-lb)
Connecting Rod
Connecting rod big end side clearance
Standard Value 0.10 - 0.25 mm (0.003 - 0.009 in)
Limit 0.4 mm (0.02 in)
Connecting rod cap nut 27 ± 2 Nm (20 ± 1 ft-lb) -] + 90° to 94°
Piston
Piston outside diameter
Standard Value 95.0 mm (3.74 in)
Piston ring to ring groove clearance
No.1
Standard Value 0.03 - 0.07 mm (0.0012 - 0.0027 in)
Limit 0.1 mm (0.003 in)
No.2
Standard Value 0.02 - 0.06 mm (0.0008 - 0.0023 in)
Limit 0.1 mm (0.003 in)
Piston ring end gap
No.1
Standard Value 0.25 - 0.40 mm (0.010 - 0.016 in)
Limit 0.8 mm (0.03 in)
No.2
Standard Value 0.35 - 0.50 mm (0.014 - 0.020 in)
Limit 0.8 mm (0.03 in)
Oil ring side rail
Standard Value 0.10 - 0.35 mm (0.003 - 0.014 in)
Limit 1.0 mm (0.03 in)
Crankshaft Pulley
Crankshaft bolt 185 Nm (137 ft-lb)