System Specifications
Cylinder BlockDistortion of cylinder block top surface
Limit 0.05 mm (0.0020 in)
Grinding limit of cylinder block top surface
Limit 0.2 mm (0.008 in)
Cylinder block cylinder bore
Standard Value 88 mm (3.46 in)
Cylindricity of cylinder block
Standard Value 0.0076 mm (0.0003 in)
Crankshaft
Underhead length of crankshaft bearing cap bolt mm (in)
Standard Value 75.5 - 76.5 mm (2.972 - 3.012)
Crankshaft end play
Standard Value 0.05 - 0.25 mm (0.002 - 0.010 in)
Limit 0.4 mm (0.016 in)
Crankshaft journal oil clearance
Standard Value 0.012 - 0.030 mm (0.0005 - 0.0012 in)
Limit 0.08 mm (0.0031 in)
Crankshaft Bearing
Upper
Lower
Tighten crankshaft bearing cap bolts to the torque of 26.5 ± 2.0 Nm (20 ± 1 ft-lb) according to the tightening order.
Connecting Rod
Clearance of connecting rod big end thrust
Standard Value 0.10 - 0.25 mm (0.004 - 0.010 in)
Limit 0.4 mm (0.016 in)
Difference of outside diameter of connecting rod bolt
Limit 0.1 mm (0.04 in)
Connecting rod bearing oil clearance
Standard Value 0.018 - 0.045 mm (0.0007 - 0.0018 in)
Limit 0.1 mm (0.04 in)
Connecting rod cap bolt 5.0 Nm (44 in-lb) -> 20 Nm (15 ft-lb) -> + 90°
Piston Ring
Clearance between piston ring and ring groove
Number 1
Standard Value 0.03 - 0.07 mm (0.001 - 0.003 in)
Limit 0.1 mm (0.004 in)
Number 2
Standard Value 0.03 - 0.07 mm (0.001 - 0.003 in)
Limit 0.1 mm (0.004 in)
Piston ring end gap
Number 1
Standard Value 0.15 - 0.25 mm (0.006 - 0.011 in)
Limit 0.8 mm (0.03 in)
Number 2
Standard Value 0.25 - 0.40 mm (0.010 - 0.016 in)
Limit 0.8 mm (0.03 in)
Oil
Standard Value 0.10 - 0.35 mm (0.004 - 0.014 in)
Limit 1.0 mm (0.04 in)
Crankshaft pulley
Tightening torque 210 Nm (155 ft-lb)