Operation CHARM: Car repair manuals for everyone.

Overhaul


DISASSEMBLY AND ASSEMBLY <3000>

Removal Steps 1-10:






DISASSEMBLY SERVICE POINT

>>A<< SELF-LOCKING NUT REMOVAL






ASSEMBLY SERVICE POINT

>>A<< A/C COMPRESSOR HIGH PRESSURE RELIEF VALVE INSTALLATION

CAUTION:
Be careful not to damage the O-ring when installing the high-pressure relief valve. Apply the specified refrigerating machine oil the high-pressure relief valve mounting hole before installation.


Check that O-ring is installed to the high-pressure relief and use the adjust torque wrench to install the high-pressure relief valve to the main body of the compressor.

>>B<< FIELD CORE ATTACHMENT




Line up the pin hole on the compressor unit with the field core projection and attach.

>>C<< SNAP RING INSTALLATION




Using snap ring pliers, fit the snap ring so that the snap ring's tapered part is on the outside.

>>D<< SELF-LOCKING NUT INSTALLATION




Using a special tool, as when removing the nut, secure the armature and tighten the self-locking nut.

>>E<< AIR GAP ADJUSTMENT




Check whether or not the air gap of the clutch is within the standard value.

Standard value:
0.25-0.45 mm (0.010-0.017 inch)

NOTE: If there is a deviation of the air gap from the standard value, make the necessary adjustment by adjusting the number of shims.