Removal and Replacement

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION

CAUTION:
^ When the engine assembly replacement is performed, use scan tool MB991958 to initialize the learning value.

Pre-removal and Post-installation Operation:

Removal Steps 1-5:

Removal Steps 6-14:

Required Special Tools:
^ MB991454: Engine Hanger Balancer
^ MB991895: Engine Hanger
^ MB991928: Engine Hanger
^ MB992208: Engine Hanger Plate A

REMOVAL SERVICE POINTS

[[A]] FUEL HIGH-PRESSURE HOSE DISCONNECTION





1. Remove the fuel high-pressure hose stopper.





2. Remove the fuel high-pressure hose in the direction shown in the figure while the retainer is pulled up.

NOTE: If the retainer is released, install it after removing the fuel high-pressure hose.

[[B]] TRANSAXLE ASSEMBLY REMOVAL
Remove the transaxle assembly.

[[C]] POWER STEERING OIL PUMP ASSEMBLY REMOVAL
1. Remove the power steering oil pump from the engine with the hose attached.
2. Place the removed power steering oil pump in a place where it will not be a hindrance when removing and installing the engine assembly, and secure it with a cord or wire.

[[D]] A/C COMPRESSOR ASSEMBLY REMOVAL
1. Remove the compressor from the compressor bracket with the hose still attached.
2. Place the removed A/C compressor where it will not be a hindrance when removing and installing the engine assembly, and secure it with a cord or wire.

[[E]] ENGINE MOUNTING BRACKET REMOVAL
1. Support the engine with a garage jack.
2. Engine hanger MB991895 is used





3. Remove special tool MB991895.





4. Engine hanger MB991928 is used Remove special tool MB991928.
5. When removing the transaxle assembly, remove the special tool MB992208 (Right bank) that supported the engine assembly.





6. Mount the special tool MB991454 to the engine right hanger and special tool MB992208 (Left bank), and support the engine assembly using the chain block or others.
7. Place a garage jack against the engine oil pan with a piece of wood in between so that the weight of the engine is no longer being applied to the engine mounting bracket.
8. Loosen the engine mount mounting nuts and bolt, and remove the engine mounting bracket.

[[F]] ENGINE ASSEMBLY REMOVAL
After checking that all cables, hoses and wiring harness connectors and so on are disconnected from the engine, lift the chain block slowly to remove the engine assembly upward from the engine compartment.

INSTALLATION SERVICE POINTS

]]A[[ ENGINE ASSEMBLY/ENGINE MOUNTING INSULATOR STOPPER/ENGINE MOUNTING BRACKET INSTALLATION





1. Install the engine assembly, being careful not to pinch the cables, hoses or wiring harness connectors.
2. Support the engine assembly with a garage jack.





3. Mount the engine mounting insulator stopper to be positioned as shown in the figure, then mount the engine mounting bracket.

]]B[[ TRANSAXLE ASSEMBLY INSTALLATION
Install the transaxle assembly.

]]C[[ FUEL HIGH-PRESSURE HOSE CONNECTION








CAUTION: After connecting the fuel high-pressure hose, slightly pull it to ensure that it is installed securely. Also confirm that there is a play approximately 3 mm (0.12 inch). Then install the stopper securely.

Apply a small amount of engine oil to the fuel line pipe and then install the fuel high-pressure hose.