System Specifications
Cylinder blockCylinder block flatness of gasket surface
Standard Value 0.05 mm (0.002 in)
Limit 0.1 mm (0.004 in)
Cylinder block grinding limit of gasket surface [Total resurfacing depth of both cylinder head and cylinder block]
Limit 0.15 mm (0.006 in)
Cylinder block overall height [Crankshaft center to cylinder head top]
Standard Value 215 mm (8.46 in)
Cylinder block inside diameter
Standard Value 87.6 mm (3.45 in)
Cylindricity
Limit 0.015 mm (0.0006 in)
Crankshaft
Crankshaft end play
Standard Value 0.05 - 0.25 mm (0.002 - 0.009 in)
Limit 0.3 mm (0.01 in)
Crankshaft journal outside diameter
Standard Value 69 mm (2.7 in)
Crankshaft pin outside diameter
Standard Value 53 mm (2.1 in)
Crankshaft journal oil clearance
Number 1, 4 journal
Standard Value 0.018 - 0.038 mm (0.0008 - 0.0014 in)
Limit 0.1 mm (0.004 in)
Number 2, 3 journal
Standard Value 0.024 - 0.044 mm (0.0010 - 0.0017 in)
Limit 0.1 mm (0.004 in)
Crankshaft Bearing
Tighten the bearing cap bolts to specified torque in the sequence shown in the illustration.
Tightening torque 24 ± 2 Nm (18 ± 1 ft-lb)
Make a paint mark on the head of each bolt.
CAUTION:
^ When the tightening angle is smaller than the specified tightening angle, the appropriate tightening capacity cannot be secured.
^ When the tightening angle is larger than the specified tightening angle, remove the bolt to start from the beginning again according to the procedure.
Make a paint mark on the bearing cap 90° from the paint mark made on the bolt, in the direction of tightening the bolt.
6Turn each bolt 90° in the tightening sequence specified in step 2, and make sure that the paint marks on the bolt and cap are aligned.
Check the end play. If it exceeds the limit value, replace the thrust bearing.
Standard value 0.05 - 0.25 mm (0.002 - 0.009 inch)
Limit 0.3 mm (0.01 inch)
Connecting Rod
Connecting rod big end side clearance mm (in)
Standard value 0.10 - 0.25 mm (0.004 - 0.009 in)
Limit 0.4 mm (0.02 in)
Connecting rod cap nut 20 ± 2 Nm (15 ± 1 ft-lb) -> + 90°
Piston
Piston outside diameter mm (in)
Standard value 87.6 mm (3.45 in)
Piston Ring
Piston ring side clearance
Number 1
Standard Value 0.04 - 0.08 mm (0.0016 - 0.0031 in)
Limit 0.1 mm (0.004 in)
Number 2
Standard Value 0.03 - 0.07 mm (0.0012 - 0.0027 in)
Limit 0.1 mm (0.004 in)
Piston ring end gap
Number 1
Standard Value 0.18 - 0.33 mm (0.008 - 0.012 in)
Limit 0.8 mm (0.03 in)
Number 2
Standard Value 0.28 - 0.48 mm (0.012 - 0.018 in)
Limit 0.8 mm (0.03 in)
Oil ring side rail
Standard Value 0.10 - 0.60 mm (0.004 - 0.023 in)
Limit 1.0 mm (0.04 in)
Crankshaft pulley
Tighten 200 Nm (148 ft-lb) -> 0 Nm (0 ft-lb) -> 110 Nm (81 ft-lb) + 60°