Operation CHARM: Car repair manuals for everyone.

Overhaul


DISASSEMBLY AND ASSEMBLY


Disassembly Steps 1-10:






NOTE: The service points which are not described are the same as before.

DISASSEMBLY SERVICE POINT

[[A]] SELF-LOCKING NUT REMOVAL







ASSEMBLY SERVICE POINTS

>>A<< A/C COMPRESSOR HIGH PRESSURE RELIEF VALVE INSTALLATION

CAUTION:
Be careful not to damage the O-ring when installing the high-presssure relief valve. Apply the specified refrigerating machine oil the high-pressure relief valve mounting hole before installation.


Check that O-ring is installed to the high-pressure relief and use the adjust torque wrench to install the high-pressure relief valve to the main body of the compressor.

>>B<< FIELD CORE ATTACHMENT







Line up the pin hole on the compressor unit with the field core projection and attach.

>>C<< SNAP RING INSTALLATION







Using snap ring pliers, fit the snap ring so that the snap ring's tapered part is on the outside.

>>D<< SELF-LOCKING NUT INSTALLATION







Using a special tool, as when removing the nut, secure the armature and tighten the self-locking nut.

>>E<< AIR GAP ADJUSTMENT







Check whether or not the air gap of the clutch is within the standard value.

Standard value:
0.25 - 0.45 mm (0.010 - 0.017 inch)

NOTE: If there is a deviation of the air gap from the standard value, make the necessary adjustment by adjusting the number of shims.