Operation CHARM: Car repair manuals for everyone.

System Specifications

Piston and connecting rod

Piston outside diameter mm (in)
Standard value 87.6 (3.45)
Piston ring side clearance mm (in)
Number 1
Standard value 0.04 - 0.08 (0.0016 - 0.0031)
Limit 0.1 (0.004)
Number 2
Standard value 0.03 - 0.07 (0.0012 - 0.0027)
Limit 0.1 (0.004)
Piston ring end gap mm (in)
Number 1
Standard value 0.18 - 0.33 (0.008 - 0.012)
Limit 0.8 (0.03)
Number 2
Standard value 0.28 - 0.48 (0.012 - 0.018)
Limit 0.8 (0.03)
Oil ring side rail
Standard value 0.10 - 0.60 (0.004 - 0.023)
Limit 1.0 (0.04)
Piston pin outside diameter mm (in)
Standard value 22.0 (0.87)
Piston pin press-in load N (lb)
Standard value 5,000 - 15,000 (1,124 - 3,372)
Crankshaft pin oil clearance mm (in)
Standard value 0.012 - 0.039 (0.0005 - 0.0015)
Limit 0.1 (0.004)
Connecting rod big end side clearance mm (in)
Standard value 0.10 - 0.25 (0.004 - 0.009)
Limit 0.4 (0.02)

Crankshaft and cylinder block

Crankshaft end play mm (in)
Standard value 0.05 - 0.25 (0.002 - 0.009)
Limit 0.3 (0.01)
Crankshaft journal outside diameter mm (in)
Standard value 69 (2.7)
Crankshaft pin outside diameter mm (in)
Standard value 53 (2.1)
Crankshaft journal oil clearance mm (in)
Number1, 4 journal
Standard value 0.018 - 0.038 (0.0008 - 0.0014)
Limit 0.1 (0.004)
Number2, 3 journal
Standard value 0.024 - 0.044 (0.0010 - 0.0017)
Limit 0.1 (0.004)
Cylinder block flatness of gasket surface mm (in)
Standard value 0.05 (0.002)
Limit 0.1 (0.004)
Cylinder block grinding limit of gasket surface mm (in) [Total resurfacing depth of both cylinder head and cylinder block]
Limit 0.15 (0.006)
Cylinder block overall height mm (in) [Crankshaft center to cylinder head top]
Standard value 215 (8.46)
Cylinder block inside diameter mm (in)
Standard value 87.6 (3.45)
Cylindricity mm (in)
Standard value 0.015 (0.0006)

Main bearing cap





1st 24 ± 2 Nm (18 ± 1 ft-lb)
2nd 90 degrees

Upper bearing size codes














Lower bearing side codes











Crankshaft pulley
1st 200 Nm (148 ft-lb)
2nd Loosen the crankshaft pulley center bolt fully
3rd 110 Nm (81 ft-lb)
4th 60 degrees
5th another 60 degrees