Generator and Drive Belt Removal and Installation

REMOVAL AND INSTALLATION









Required Special Tool:

- MD998781: Flywheel Stopper

REMOVAL SERVICE POINT

[[A]] CRANKSHAFT BOLT REMOVAL





1. Using special tool MD998781, hold the drive plate.
2. Remove the crankshaft bolt.

INSTALLATION SERVICE POINT

]]A[[ GENERATOR INSTALLATION

1. Temporarily tighten the alternator to the alternator bracket.





2. In accordance with the tightening order shown in the illustration, tighten the installation bolts for the alternator to the specified torque.
Tightening torque: 47 ± 11 Nm (35 ± 7 ft-lb)


]]B[[ CRANKSHAFT BOLT INSTALLATION





1. Using special tool MD998781, hold the drive plate.





2. Wipe the dirt on the crankshaft pulley washer using a rag.
3. Using a rag, wipe the dirt on the crankshaft pulley, the front flange, the crankshaft sprocket, the thread hole of the crankshaft and then remove the grease.
4. Install the front flange and crankshaft pulley.
5. Apply an appropriate and minimum amount of engine oil to the threads of crankshaft pulley centre bolt and lower part of the flange.
6. Install the crankshaft pulley washer to the crankshaft pulley centre bolt.
7. Tighten the crankshaft pulley centre bolt to 200 Nm (148 ft-lb).
8. Loosen the crankshaft pulley centre bolt fully.
9. Tighten the crankshaft pulley centre bolt to 110 Nm (81 ft-lb).





10. Make a paint mark on the crankshaft bolt.
11.
CAUTION:

- When the tightening angle is smaller than the specified tightening angle, the appropriate tightening capacity cannot be secured.

- When the tightening angle is larger than the specified tightening angle, remove the bolt to start from the beginning again according to the procedure.

Make a paint mark on the bolt end at a position 60 degrees from the paint mark made on the crankshaft pulley in the direction of tightening the crankshaft bolt.
12. Turn the crankshaft bolt another 60 degrees and make sure that the paint marks on the crankshaft pulley and crankshaft bolt are aligned.