Operation CHARM: Car repair manuals for everyone.

Disassembly and Assembly




DISASSEMBLY AND ASSEMBLY [AWD]

[FUEL TANK ASSEMBLY]









DISASSEMBLY SERVICE POINTS

[[A]] FUEL TANK SUCTION HOSE DISCONNECTION/FUEL PUMP MODULE REMOVAL

CAUTION:
When removing the fuel pump module from the fuel tank, be careful not to damage the gauge unit and float of fuel pump module.





While removing the fuel pump module form the fuel tank, disconnect the fuel tank suction hose from the fuel pump module, and remove the fuel pump module form the fuel tank.

[[B]] FUEL LEVEL SENSOR (SUB) REMOVAL

CAUTION:
When removing the fuel level sensor (sub) from the fuel tank, be careful not to damage the gauge unit and float of fuel level sensor (sub).

ASSEMBLY SERVICE POINTS

]]A[[ HOSE CLAMP INSTALLATION





After connecting the fuel filler hose, tighten the bolts of hose clamp so that the tightening dimension is 4.5 ± 1.5 mm (0.18 ± 0.06 inch).

]]B[[ FUEL LEVEL SENSOR (SUB) INSTALLATION

CAUTION:
When installing the fuel level sensor (sub) into the fuel tank, be careful not to damage the gauge unit and float of fuel level sensor (sub).

]]C[[ FUEL PUMP MODULE/FUEL TANK SUCTION HOSE CONNECTION INSTALLATION

CAUTION:

- When installing the fuel pump module into the fuel tank from the service hole, be careful not to damage the gauge unit and the float of the fuel pump module. In addition, be careful that the float does not catch the fuel tank suction hose in the fuel tank.
- When installing the fuel pump module into the fuel tank from the service hole, check that the moving part of the gauge works smoothly.





While inserting the fuel pump module into the fuel tank from the service hole, connect the fuel tank suction hose, and install the fuel pump module to the fuel tank.