Operation CHARM: Car repair manuals for everyone.

Disc Brake System: Service and Repair

NOTES, WARNINGS, AND HINTS
Fundamentals and Basics
PARTS REMINDER LIST
Fundamentals and Basics
RECOMMENDED TOOLS
Tools and Equipment

PROCEDURES
1. Check for applicable Technical Service Bulletins (TSB).
2. Perform Initial Test Drive and Diagnosis By Symptom.
Testing and Inspection
3. Begin repairs, lift and support front of vehicle, remove front wheels.
4. Remove caliper assembly.

5. Inspect brake linings and caliper assembly.
Testing and Inspection
6. Rebuild or replace caliper assembly if necessary.
7. Inspect brake rotor/hub assembly, replace or resurface if necessary.
Testing and Inspection
8. Remove brake rotor/hub assembly.
Service and Repair
9. Inspect and Repack wheel bearings.
Fundamentals and Basics
10. Install brake rotor/hub assembly.
Service and Repair
11. Install caliper assembly and new brake-pads.
Service and Repair
12. Bleed brakes.

13. Install tire and wheel assembly.

14. Perform After Repairs Test Drive.
Testing and Inspection