Transfer Case Removal and Installation

REMOVAL





1. Drain oil from transfer and transmission.
2. Remove exhaust front and rear tubes.
3. Remove front and rear propeller shaft.
4. Insert plug into rear oil seal after removing propeller shaft.
- Be careful not to damage spline, sleeve yoke and rear oil seal, when removing propeller shaft.

5. Disconnect neutral position and 4WD switch harness connectors.





6. Remove transfer control lever from transfer outer shift lever.
7. Remove transfer from transmission.

WARNING: Support transfer while removing it.

INSTALLATION





- Apply recommended sealant to mating surface to transmission. (M/T model only)

Recommended sealant: Genuine anaerobic liquid gasket, Three Bond TB1215, Loctite Part No. 51813 or equivalent





- Tighten bolts securing transfer.