Assembly (2)

Exploded View AT-267 (Part 1):

Exploded View AT-267 (Part 2):

Exploded View AT-269 (Part 1):

Exploded View AT-269 (Part 2):

Exploded View AT-271 (Part 1):

Exploded View AT-271 (Part 2):

Exploded View AT-273 (Part 1):

Exploded View AT-273 (Part 2):

Assembly (2)





1. Install new O-ring to oil pump assembly.

CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.





2. Install bearing race to oil pump assembly.

CAUTION: Apply petroleum jelly to bearing race.





3. Install oil pump assembly in transmission case.

CAUTION: Apply ATF to oil pump radial bearing.





4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent) to oil pump assembly as shown. Refer to GI-47, "Recommended Chemical Products and Sealants". Recommended Chemical Products and Sealants

CAUTION: Completely remove all moisture, oil and old sealant from the oil pump bolts and oil pump bolt surfaces.





5. Tighten oil pump bolts to specified torque. Refer to Exploded View AT-267.

CAUTION: Apply ATF to oil pump bushing.





6. Install new O-ring to input clutch assembly.

CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.





7. Install converter housing to transmission case.

CAUTION: Do not reuse self-sealing bolt (A).





8. Make sure that brake band does not close turbine revolution sensor hole.





9. Install control valve with TCM.
a. Install A/T fluid temperature sensor 2 to bracket.





b. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to Exploded View AT-267.

CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.





c. Install new O-ring to A/T assembly harness connector.

CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.





d. Connect TCM connector and park/neutral position (PNP) switch connector.





e. Install A/T assembly harness connector to control valve with TCM.





f. Connect TCM connectors.





g. Install control valve with TCM in transmission case.

CAUTION:
^ Make sure that turbine revolution sensor securely installs into turbine revolution sensor hole.
^ Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
^ Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.





^ Assemble it so that manual valve cutout is engaged with manual plate projection.








h. Install bolts A, B and C to control valve with TCM.





i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. Then tighten them in order (1 -> 2 -> 3), and then tighten other bolts.
j. Tighten control valve with TCM bolts to the specified torque. Refer to Exploded View AT-267.





10. Connect A/T fluid temperature sensor 2 connector.





11. Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips.





12. Connect revolution sensor connector.





13. Securely fasten revolution sensor harness with terminal clips.





14. Pull down A/T assembly harness connector.

CAUTION: Be careful not to damage connector.





15. Install snap ring to A/T assembly harness connector.





16. Install the oil pan magnets as shown.





17. Install the oil pan and new oil pan gasket.

CAUTION:
^ Do not reuse the oil pan gasket.
^ Completely remove all moisture, oil and old gasket from the oil pan gasket mating surfaces and holes.
^ Always replace the oil pan bolts as they are self-sealing.
^ Be sure the oil pan drain plug hole is located to the rear of the transmission assembly.
^ Partially install the oil pan bolts in a criss-cross pattern to prevent dislocation of the gasket.
^ Be careful not to pinch harnesses.





18. Tighten new oil pan bolts in numerical order as shown.
Oil pan bolts: 7.9 Nm (0.81 kg-m, 70 in-lb)
19. Install drain plug in oil pan with new gasket.

CAUTION: Do not reuse the drain plug gasket.

Drain plug: 34 Nm (3.5 kg-m, 25 ft-lb)





20. Install torque converter.
a. Pour ATF into torque converter.
^ Approximately 2 liter (2 - 1/8 US qt, 1 - 3/4 Imp qt) of fluid is required for a new torque converter.
^ When reusing old torque converter, add the same amount of fluid as was drained.





b. Install torque converter while aligning notches of torque converter with notches of oil pump.

CAUTION: Install torque converter while rotating it.





c. Measure distance "A" to check that torque converter is in proper position.
Distance "A": 24.0 mm (0.94 in) or more