Front Carrier, Input Clutch, Rear Internal Gear

REPAIR FOR COMPONENT PARTS


Front Carrier, Input Clutch, Rear Internal Gear


COMPONENTS











DISASSEMBLY





1. Compress snap ring using suitable tool.
2. Remove front carrier assembly and input clutch assembly from rear internal gear.
3. Remove front carrier assembly from input clutch assembly.





a. Remove bearing race from front carrier assembly.





b. Remove needle bearing from front carrier assembly.





c. Remove snap ring from front carrier assembly.

CAUTION:
Do not expand snap ring excessively.





4. Disassemble input clutch assembly.
a. Remove O-ring and seal rings from input clutch assembly.





b. Remove needle bearing from input clutch assembly.





c. Remove snap ring from input clutch drum using suitable tool.
d. Remove drive plates, driven plates and retaining plate from input clutch drum.

INSPECTION

Front Carrier Snap Ring
- Check for deformation, fatigue or damage.

CAUTION:
If necessary, replace the snap ring.

Input Clutch Snap Ring
- Check for deformation, fatigue or damage.

CAUTION:
If necessary, replace the input clutch assembly.

Input Clutch Drum
- Check for deformation, fatigue or damage or burns.

CAUTION:
If necessary, replace the input clutch assembly.

Input Clutch Drive Plates
- Check facing for burns, cracks or damage.

CAUTION:
If necessary, replace the input clutch assembly.

Input Clutch Retaining Plate and Driven Plates
- Check facing for burns, cracks or damage.

CAUTION:
If necessary, replace the input clutch assembly.

Front Carrier Assembly
- Check for deformation, fatigue or damage.

CAUTION:
If necessary, replace the front carrier assembly.

Rear Internal Gear
- Check for deformation, fatigue or damage.

CAUTION:
If necessary, replace the rear internal gear.

ASSEMBLY
1. Install input clutch.





a. Install drive plates, driven plates and retaining plate in input clutch drum.

CAUTION:
Take care with order of plates.





b. Install snap ring in input clutch drum using suitable tool.





c. Install needle bearing in input clutch assembly.

CAUTION:
Apply petroleum jelly to needle bearing.





d. Install new O-ring and new seal rings in input clutch assembly.

CAUTION:
- Do not reuse O-ring and seal rings.
- Apply ATF to O-ring.
- Apply petroleum jelly to seal rings.





2. Install front carrier assembly.
a. Install snap ring to front carrier assembly.

CAUTION:
Do not expand snap ring excessively.





b. Install needle bearing in front carrier assembly.

CAUTION:
- Take care with the direction of needle bearing. Location Of Adjusting Shims, Needle Bearings, Thrust Washers And Snap Rings.
- Apply petroleum jelly to needle bearing.





c. Install bearing race in front carrier assembly.

CAUTION:
Apply petroleum jelly to bearing race.
d. Install front carrier assembly to input clutch assembly.





3. Compress snap ring using suitable tool.
4. Install front carrier assembly and input clutch assembly to rear internal gear.