Service Procedure
Resurfacing the brake rotor using the Ammco On-Car Brake Lathe is the preferred method of correcting excessive rotor run-out and thickness variation. Refer to Nissan Technical Bulletin NTB92-062a (BR92-004a) "Ammco On-Car Brake Lathe Operating Guidelines."
Due to limited clearance, this machine cannot be used on the rear rotors of some vehicles. To resolve this issue, two (2) methods of repair are identified in the following flow chart. Use this chart, as appropriate, when performing brake pad or rotor service.
CAUTION:
When using an on the car brake lathe, be sure to prevent metal shavings from contacting or collecting on the ABS wheel speed sensor. Remove any shavings that stick to the ABS wheel speed sensor's magnet.
NOTE:
If the rotor must be removed for cleaning and/or other purposes after resurfacing with an on the car brake lathe is complete, mark its exact location on the axle prior to removal. Incorrect alignment during reinstallation will cause the run-out to change, possibly exceeding specifications. This could require the rotor to be turned again.
Brake Rotor Service Flow Chart
(*)CAUTION:
To ensure a proper repair, it is absolutely essential to make these measurements. For example, if run-out remains high, brake judder and/or shimmy may not be detected while test driving the vehicle immediately after the repair, but, may return after several thousand miles of rotor wear (due to thickness variation).
Prior to and, again, after resurfacing a brake rotor, ensure that the rotor thickness is above the minimum specification.
General Brake Repair Guidelines
To properly perform brake repairs, it is important to observe the following
1. Do not tighten wheel lug nuts with an impact wrench. Uneven or high torque applied to the lug bolts may distort the brake rotor and hub, resulting in increased rotor run-out.
2. Prevent contamination, such as rust, dirt, or metal chips between the hub and rotor mating surface. An uneven mating surface between the hub and rotor results in increased rotor run-out. Always check and clean the mating surfaces prior to resurfacing.
3. Use a sharp tip on the brake lathe when resurfacing a brake rotor. A dull or damaged cutting tip on the brake lathe causes a rough surface cut with large ridges, which wear very rapidly. This rapid wear results in rotor thickness variation.
4. Use the largest silencer band possible when resurfacing the rotor. The silencer band reduces chatter during resurfacing. Chatter causes a rough surface cut with large ridges, which wear very rapidly. This rapid wear results in rotor thickness variation.
5. Ensure that the brake lathe cutting head operates properly and is calibrated by the manufacturer or servicing agent. A damaged or uncalibrated brake lathe cutting head can result in increased rotor run-out and/or thickness variation
CAUTION:
When using an on the car brake lathe, be sure to prevent metal shavings from contacting or collecting on the ABS wheel speed sensor. Remove any shavings that stick to the ABS wheel speed sensor's magnet.
6. Prior to installation, lubricate the brake caliper slide pins and/or clips. Corrosion from lack of lubrication results in sticking caliper slide pins and reduced pad movement. The sticking of the caliper slide pins and reduced brake pad movement, increases the rotor wear rate. This increased brake rotor wear results in increased brake rotor thickness variation
7. Inspect the caliper pin boots or plugs and replace, if necessary. Corrosion may develop on the caliper slide pins. This corrosion reduces caliper movement which increases the brake rotor wear rate. This increased brake rotor wear rate results in brake rotor thickness variation
8. Measure the brake rotor run-out after performing brake service. There are many reasons why brake rotor run-out may be above specification. To ensure that the brake rotor run-out is within specification, it is important to measure brake rotor run-out after every brake service
NOTE:
The Warranty Flat Rate Time includes time to perform run-out measurement
9. The On-Car brake lathe cutting head must be mounted properly. Do not mount the cutting head on one (1) knuckle and attempt to resurface both sides of the rotor from this one location. The On-Car Brake Lathe matches the rotor to the hub to achieve the least possible run-out. When the brake rotor is moved from the position in which it was resurfaced, this matching is lost.
10. Do not use harsh or corrosive chemicals to clean the wheels. Strong alkalis or acid-based cleaners degrade the surface finish on the caliper components and may, additionally attack the rotor surface, resulting in increased thickness variation.