Final Drive

Final Drive

Final Drive:

COMPONENTS

DISASSEMBLY




1. Remove final gear.




2. Drive out pinion mate shaft lock pin and draw out pinion mate shaft.
3. Drive out differential side bearing outer race and inner cone.
Be careful not to confuse the right- and left-hand bearings.

INSPECTION




1. Check mating surfaces of differential case, side gears and pinion mate gears.
Replace as required.
2. Check clearance between side gear and differential case with washer following the procedure below.




a. Set Tool and dial gauge on side gear.




b. Move side gear up and down to measure dial gauge deflection. Always measure gauge deflection on both side gears.

Clearance between side gear and differential case with washer: 0.3 mm (0.012 in) or less

ASSEMBLY




1. Install the side gear and thrust washer in the differential case.
2. Install the pinion mate gear and thrust washer in the differential case while rotating them.




3. Insert pinion mate shaft.
When inserting, be careful not to damage pinion mate washers.
4. Measure clearance between side gear and pinion mate gear, referring to "Inspection". If necessary, adjust.

Side gear to pinion mate clearance: 0.3 mm (0.012 in) or less
Side gear thrust washer: Refer to S.D.S.




5. Install pinion mate shaft lock pin using a punch.
Make sure that lock pin is flush with case.




6. Install speedometer worm and stopper.
7. Press on differential side bearing outer race and inner cone.
8. Apply locking sealant to final gear bolts, then install final gear.