Transmission Removal and Installation

REMOVAL

CAUTION: When removing the M/T assembly from engine, first remove the crankshaft position sensor (OBD) from the M/T assembly. Be careful not to damage sensor edge.

4WD MODEL





1. Remove battery negative terminal.
2. Remove shift lever from transmission and control lever from transfer.
3. Remove crankshaft position sensor (OBD) from upper side of transmission case.
4. Remove clutch operating cylinder from transmission. Tighten clutch operating cylinder to the specified torque.
5. Disconnect speed sensor, back-up lamp switch, rear heated oxygen sensor and neutral position switch harness connectors.
6. Remove starter motor from transmission.

41 - 52 Nm (4.2 - 5.3 kg.m, 30 - 38 ft. lbs.)

7. Remove front and rear propeller shafts.
- Insert plug into rear oil seal after removing propeller shaft.
- Be careful not to damage spline, sleeve yoke and rear oil seal when removing propeller shaft.

8. Remove gussets from transmission or engine.
9. Remove exhaust tube mounting bracket from transmission.
10. Support manual transmission with a jack.
11. Remove rear mounting member. Tighten rear mounting member to the specified torque.
12. Lower manual transmission as much as possible.





WARNING: Support Manual Transmission together with transfer, while removing it.

INSTALLATION





- Apply sealant as below: - 4WD model





- Tighten bolt securing transmission.