Assembly of Differential Case (Without LSD)

ASSEMBLY OF DIFFERENTIAL CASE (WITHOUT LSD)





1. Measure clearance between side gear thrust washer and differential case (4WD models). Clearance between side gear thrust washer and differential case (A- B): 0.10 - 0.20 mm (0.0039 0.0079 inch)
The clearance can be adjusted with side gear thrust washer.
2. Install side gears, pinion mate gears and thrust washers into differential case
3. Apply gear oil to gear tooth surfaces and thrust surfaces and check to see that they turn properly.





4. Install differential case LH and RH (4WD models).





5. Place differential case on ring gear.
6. Apply Genuine Medium Strength Locking Sealant or equivalent to ring gear bolts, and install them.
^ Tighten bolts in a crisscross pattern.
Tool number KV10112100 (BT8653-A)
Ring gear bolts
Step 1: 53.9 - 63.7 Nm (5.5 - 6.4 kg-m, 40 - 46 ft. lbs.)
Step 2: 34° - 39° degrees rotation





7. Press-fit side bearing inner cones on differential case with Tool.
Tool number A: ST33230000 (J25805-01)
Tool number B: ST33061000 (J8107-2)