Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub

Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub
DISASSEMBLY





1. Remove overrun clutch hub and thrust washer from forward clutch hub.





2. Remove forward clutch hub from rear internal gear.





3. Remove bearing from rear internal gear.





4. Remove thrust washer from rear internal gear.





5. Remove bearing from forward one-way clutch.





6. Remove forward one-way clutch from forward clutch hub.

INSPECTION
Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub





^ Check rubbing surfaces for wear or damage.

Bearings and Forward One-Way Clutch





^ Check bearings for deformation and damage.
^ Check forward one-way clutch for wear and damage.

ASSEMBLY





1. Install forward one-way clutch on forward clutch.

NOTE: Take care with the direction of the forward one-way clutch.





2. Install bearing on forward one-way clutch.

NOTE: Apply petroleum jelly to the bearing.





3. Install thrust washer on rear internal gear.

NOTE:
^ Apply petroleum jelly to the thrust washer.
^ Align hooks of the thrust washer with holes of the rear internal gear.





4. Install bearing on rear internal gear.

NOTE: Apply petroleum jelly to the bearing.





5. Install thrust washer and overrun clutch hub.

NOTE:
^ Apply petroleum jelly to the thrust washer.
^ Align hooks of the thrust washer with holes of the overrun clutch hub.
^ Align protrusions of rear internal gear with the holes of the overrun clutch hub.





6. Install forward clutch hub on rear internal gear.

NOTE:
^ Check operation of the forward one-way clutch.
^ Hold the rear internal gear and turn the forward clutch hub.
^ Check forward clutch hub for correct locking and unlocking directions as shown, if incorrect check assembly of the forward one-way clutch.