Case Components

Case Components





1. Remove rear extension upper cover mounting bolts.
2. Remove rear extension upper cover and rear extension upper cover gasket from the rear extension.





3. Remove check select spring and check ball from the rear extension.





4. Remove retaining pin using a pin punch, and remove control rod.
5. Remove PNP switch, plunger and back-up lamp switch from the rear extension.





6. Remove control bracket mounting bolts. Then remove check shift pin and control bracket as one unit from the rear extension.





7. Remove right and left return spring plugs. Then remove return springs and return spring plungers from the rear extension.

CAUTION: Return spring and return spring plunger have different lengths for right and left sides. Identify right and left side and then store.





8. Remove rear oil seal from the rear extension using an oil seal puller.
Tool number: KV381054S0 ( - )





9. Remove rear extension mounting bolts. Using a soft hammer, tap rear extension assembly to remove.

CAUTION: Do not hold control lever housing to prevent bushing of control lever housing from deformation when moving transmission assembly.

10. Remove control lever housing mounting bolts, and remove control lever housing from the rear extension.
11. Remove striking rod oil seal from the rear extension. Refer to MT-21, "Case Components".
12. Remove rear extension oil gutter from the rear extension. Refer to MT-21, "Case Components".





13. Remove reverse idler thrust washer, reverse idler gear, and reverse idler needle bearing from the reverse idler shaft.
14. Remove reverse idler shaft from the adapter plate.





15. Remove withdrawal lever ball pin and washer from the front cover.
16. Remove front cover mounting bolts, then remove front cover assembly and front cover gasket from the transmission case.





17. Remove front cover oil seal from the front cover assembly, using a flat-bladed screwdriver.

CAUTION: Be careful not to damage front cover mating surface.





18. Remove baffle plate mounting nut from the transmission case.





19. Remove snap ring from the main drive gear bearing, using snap ring pliers.





20. Using a soft hammer to carefully tap main shaft and counter shaft from the transmission case side, and then separate adapter plate and transmission case.





21. Remove counter front bearing from the transmission case.
22. Remove oil gutter from the transmission case.