Shift Control

SHIFT CONTROL

Disassembly and Assembly
DISASSEMBLY (A/T MODELS)





1. Remove the snap ring.
2. Remove the retaining pin.
3. Remove the drum cam from the control shift rod.





4. Remove the retaining pin from the L-H shift rod.
5. Remove the 2-4 shift bracket.





6. Remove the retaining ring from the 2-4 shift fork, using suitable tool.
7. Remove the fork guide collar and 2-4 shift fork spring from the 2-4 shift fork.

DISASSEMBLY (M/T MODELS)





1. Remove the retaining ring from the 2-4 shift fork, using suitable tool.
2. Remove the fork guide collar and 2-4 shift fork spring from the 2-4 shift fork.

INSPECTION AFTER DISASSEMBLY
Shift Fork





^ Measure the clearance between the shift fork and sleeve. If it is out of specification, replace it with a new one.
Standard value
2-4: Less than 0.46 mm (0.018 inch)
L-H: Less than 0.46 mm (0.018 inch)

Shift Rod and Fork Components





^ Check the working face of the shift rod and fork for wear, partial wear, abrasion, bending and other abnormality. If any is found, replace with a new one.

ASSEMBLY (A/T MODELS)
1. Install clevis pin and shift collar to L-H shift fork after assembling them.

CAUTION: Use caution when installing L-H shift fork, clevis pin or shift collar.

2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.

CAUTION: Use caution when installing 2-4 shift bracket.





3. Install fork guide collar and 2-4 shift fork spring to the 2-4 shift fork, and then secure it with the new retaining ring.

CAUTION:
^ Do not reuse retaining ring.
^ Be careful with orientation.





4. Install the 2-4 shift bracket to the L-H shift rod.
5. Install the new retaining pin evenly to the L-H shift rod.

CAUTION: Do not reuse retaining pin.





6. Install the drum cam to the control shift rod, and then secure it with the new retaining pin.

CAUTION: Do not reuse retaining pin.

7. Install the new snap ring to the control shift rod.

CAUTION: Do not reuse snap ring.

ASSEMBLY (M/T MODELS)
1. Install clevis pin and shift collar to L-H shift fork after assembling them.

CAUTION: Use caution when installing L-H shift fork, clevis pin or shift collar.

2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.

CAUTION: Use caution when installing 2-4 shift bracket.





3. Install the fork guide collar and 2-4 shift fork spring to the 2-4 shift fork, and then secure it with the new retaining ring.

CAUTION:
^ Do not reuse retaining ring.
^ Be careful with orientation.