Shift Control Disassembly and Assembly

SHIFT CONTROL

Disassembly and Assembly

DISASSEMBLY





1. Remove snap ring and retaining pin using suitable tool. Then remove drum cam from control shift rod.





2. Remove retaining pin from L-H shift rod, using suitable tool.
3. Remove 2-4 shift bracket





4. Remove retaining ring from 2-4 shift fork, using suitable tool.
5. Remove fork guide collar and 2-4 shift fork spring from 2-4 shift fork

INSPECTION AFTER DISASSEMBLY

Shift fork





^ Measure clearance between shift fork and sleeve. If it is out of specification, replace it with new one.
Standard value
2-4: Less than 0.46 mm (0.018 in)
L-H: Less than 0.46 mm (0.018 in)

Shift rod and fork components





^ Check working face of shift rod and fork for wear, partial wear, abrasion, bending and other abnormality. If any is found, replace with new one.

ASSEMBLY
1. Install clevis pin and shift collar to L-H shift fork after assembling them.

CAUTION: Use caution when installing L-H shift fork, clevis pin or shift collar.

2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.

CAUTION: Use caution when installing 2-4 shift bracket.





3. Install guide fork collar and 2-4 shift fork spring to the 2-4 shift fork, and then secure it with the new retaining ring.

CAUTION:
^ Do not reuse retaining ring.
^ Be careful with orientation.





4. Install 2-4shift bracket to the L-H shift rod.
5. Install new retaining pin evenly to the L-H shift rod.

CAUTION: Do not reuse retaining pin.





6. Install drum cam to the control shift rod, and then secure it with new retaining pin.

CAUTION: Do not reuse retaining pin.

7. Install new snap ring to the control shift rod.

CAUTION: Do not reuse snap ring.