Operation CHARM: Car repair manuals for everyone.

Removal and Replacement

REAR WINDOW GLASS AND REGULATOR

Removal
1. Remove the headliner.
2. Remove the sealing screen.




3. Lower the window and remove the rear window glass bolts.
4. Raise the window and hold it in place with tape.
5. Disconnect the rear window defogger harness connector.

Exploded View GW-16:




6. Remove the rear window glass assembly.
7. Disconnect the rear window motor wiring harness connector.




8. Remove the bolts and the regulator and motor assembly.

Installation




1. Position the regulator and motor assembly and install the bolts.

Regulator and motor assembly : 7.5 N.m (0.76 Kg-m, 66 in-lb)

2. Connect the rear window motor wiring harness connector.

Exploded View GW-18:




3. Install the rear window.
- While installing the rear window, make sure that the bottom clips are engaged on the back panel, then rotate the glass into position.
- If reusing the existing window assembly, clean the opening and assembly, then apply new butyl to the window assembly.
- If installing a new window, clean the opening and remove the plastic liner from the butyl on the new window assembly.

Rear window assembly nuts : 3.0 N.m (0.31 Kg-m, 27 in-lb)

4. Connect the rear window defogger.




5. Lower the window and install the rear window glass bolts.

Rear window glass bolts : 6.0 N.m (0.61 Kg-m, 53 in-lb)

6. Install the sealing screen.
7. Install the headliner.

SETTING AFTER INSTALLATION

Setting of Limit Switch
If any of the following operations are performed the limit switch must be reset.
- Motor operation when not installed in the vehicle.
- Removal and installation of the regulator.
- Removal and installation of the motor from the regulator.
- Removal and installation of the glass.
- Removal and installation of the glass run.

Resetting
After installing each component, perform the following procedure to reset the limit switch.




1. Raise the glass to the top.
2. While pressing and holding the reset switch, lower the glass to the bottom.
3. Release the reset switch. Verify that the reset switch returns to the original position, if not pull the switch using suitable tool.
4. Raise the glass to the top position

CAUTION: Do not operate the glass automatically to raise the glass to the top position.