Operation CHARM: Car repair manuals for everyone.

Front Door: Service and Repair





DOOR


FRONT DOOR : Removal and Installation


REMOVAL

CAUTION:
- When removing and installing the front door assembly, support the door with a jack and cloth to protect the door and body.
- When removing and installing front door assembly, be sure to carry out the fitting adjustment. Adjustments.
- After installing, apply touch-up paint (the body color) onto the head of the hinge nuts.
- Check the hinge rotating parts for lubrication. If necessary, apply "body grease".
- Operate with two workers, because of its heavy weight.
- Check front door open/close operation after installation.
1. Disconnect the battery negative and positive terminals and wait at least three minutes.

WARNING:
- Before servicing, turn ignition switch OFF, disconnect both battery terminals and wait at least three minutes.
- Do not use air tools or electric tools for servicing.
2. Pull the grommet and wire harness out of the front pillar until the harness connectors are accessible. Then disconnect the wire harness connectors.
3. Remove the check link bolt from the front pillar.





4. Remove the door-side hinge nuts (a) and the door assembly (1).

INSTALLATION
Installation is in the reverse order of removal.

NOTE:
Adjust the door. Adjustments.