Assembly

CASE COMPONENTS

Assembly






1.Install new front cover oil seal using Tool.
Tool number: ST-33210000 (J-25803-01)

CAUTION:
- Apply multi-purpose grease to seal lip.
- Do not reuse front cover oil seal.
2.Install selected counter gear new front bearing shim onto transmission case.

CAUTION:
- Apply multi-purpose grease to counter gear front bearing shim and counter gear front bearing.
- Do not reuse counter gear front bearing and counter gear front bearing shim.
3.Apply sealant to mating surface of transmission case.
-Use Genuine Silicone RTV or the equivalent. Recommended Chemical Products And Sealants.





4.Install gear assembly onto transmission case.





5.Install interlock stopper to transmission case.
6.Install clip and washer to interlock stopper bolt, and then install to transmission case. Tighten to the specified torque.
Interlock stopper boltOverhaul





7.Install stopper ring, new snap ring and new main drive bearing snap ring using suitable tool.

CAUTION:
Do not reuse the snap rings.





8.Install front cover and gasket.

CAUTION:
Do not reuse bolts indicated as (A) shown.





9.Apply sealant to mating surface of adapter plate.
-Use Genuine Silicone RTV or the equivalent. Recommended Chemical Products And Sealants.





10.Install rear extension together with striking arm.
Rear extension bolts Overhaul





11.Install new retaining pin into striking arm using Tool.
Tool number: ST-23540000 (J-25689-A)

CAUTION:
Do not reuse retaining pin.





12.Install check ball and return spring.
13.Apply sealant to mating surface of rear extension, and then install control housing.
-Use Genuine Silicone RTV or the equivalent. Recommended Chemical Products And Sealants.





14.Tighten control housing bolts to the specified torque.
Bolt head size
(A) bolts: 12 mm (0.47 in)
(B) bolts: 13 mm (0.51 in)

Control housing boltsOverhaul