Removal And Installation

IGNITION COIL, SPARK PLUG AND ROCKER COVER

Removal and Installation


REMOVAL

1.Remove air duct and resonator assembly. Exploded View.
2.Remove electric throttle control actuator without disconnecting water hose. Exploded View.
3.Loosen intake manifold mounting bolts and nuts.
4.Remove intake manifold. Exploded View.
5.Disconnect harness connector from ignition coil.
6.Support the bottom surface of engine using a transmission jack.
7.Remove ground cable and harness from engine mounting bracket.
8.Remove ignition coil.

CAUTION:
- Never drop or shock ignition coil.
- Never disassemble ignition coil.
9.Disconnect PCV hose from rocker cover.
10.Remove engine mounting insulator (RH). Exploded View.
11.Remove engine mounting bracket. Exploded View.
12.Remove PCV valve and O-ring from rocker cover, if necessary.
13.Remove oil filler cap from rocker cover, if necessary.





14.Loosen bolts in the reverse order shown in the figure.





15.Remove rocker cover gasket from rocker cover.
16.Use scraper to remove all traces of liquid gasket from cylinder head and camshaft bracket (No. 1).

CAUTION:
Never scratch or damage the mating surface when cleaning off old liquid gasket.

INSTALLATION






1.Apply liquid gasket to the position shown in the figure (4 places of cylinder head front and back) with the following procedure:
a.Refer to figure "a" to apply liquid gasket to joint part of camshaft bracket (No. 1) and cylinder head.
b.Refer to figure "b" to apply liquid gasket in 90 degrees to figure
"a".
Use Genuine RTV Silicone Sealant or equivalent. Refer to
Recommended Chemical Products And Sealants.

CAUTION:
Attaching should be done within 5 minutes after liquid gasket application.
2.Install rocker cover gasket to rocker cover.
3.Install rocker cover.
- Check if rocker cover gasket is not dropped from the installation groove of rocker cover.





4.Tighten bolts in two steps separately in numerical order as shown in the figure.










5.Install engine mounting bracket. Exploded View.
6.Install engine mounting insulator (RH). Exploded View.
7.Install in the reverse order of removal after this step.