Operation CHARM: Car repair manuals for everyone.

Clutch Coil

Clutch Coil Assembly Removal:






Remove or Disconnect

1. Perform Steps 1 through 4 of Clutch Rotor and/or Bearings" removal procedure. Mark clutch coil terminal location on compressor front head.
2. Install J 33023-A puller pilot on front head of compressor. Also install J 8433-1 puller crossbar with J 33025 puller legs as shown in the illustration.
3. Tighten J 8433-3 forcing screw against the puller pilot to remove the clutch coil.

Installing Clutch Coil Assembly:




Staking Clutch Coil To Front Head:




Details Of Stakes In Front Head For Clutch Coil:






Install or Connect

1. Place the clutch coil assembly on the front head with the terminals positioned at the "marked" location.
2. Place the J 33024 clutch coil installer over the internal opening of the clutch coil housing and align installer with the compressor front head.
3. Center the J 8433-1 puller crossbar in the countersunk center hole of the J 33024 clutch coil installer. Install the J 34992-2 through bolts and washers through the crossbar slots and thread them, into the holding fixture J 34992 to full fixture thickness.
4. Turn the center forcing screw of the J 8433-1 puller crossbar to force the clutch coil onto the front head. Be sure clutch coil and J 33024 installer stay "in-line" during installation.
5. When coil is fully seated on the front head, use a 1/8" diameter drift punch and stake the front head at three (3) places 120° apart, to ensure clutch coil remaining in position.
^ Stake size should be only one half the area of the punch tip and only approximately 0.280-0.35mm (0.010-0.015") deep.
6. Install rotor and bearing assembly and the clutch plate and hub assembly according as described previously.
7. Install shaft nut.