Outer Tie Rod

To prevent damage to the rack and pinion boot seal when removing it, the following should be noted. Slide the small end of the boot towards the rack until the groove is exposed. Place a small rubber band in the groove then, slide the small end of the boot over the rubber band and off the threaded end of the tie rod. This will prevent boot damage.

Fig. 1 Exploded View, Power Rack & Pinion Assembly. Front Wheel Drive:

Fig. 2 Outer Tie Rod Replacement:

1. Remove cotter pin, then hex slotted nut from outer tie rod assembly, Figs. 1 and 2.
2. Loosen jam nut, then remove outer tie rod from steering knuckle using steering linkage remover tool No. J 24319-01.
3. Remove outer tie rod from inner tie rod.
4. Reverse procedure to install, noting the following:
a. Torque hex slotted nut to 35 ft. lbs. with a maximum of 45 ft. lbs. to install cotter pin.
b. Adjust toe by turning inner tie rod.
c. Torque jam nut against outer tie rod to 50 ft. lbs.