Water Crossover

WATER CROSSOVER REPLACEMENT

REMOVAL PROCEDURE






1. Drain the engine coolant.
2. Remove the engine sight shield. Refer to Engine Cover Replacement Service and Repair.
3. Remove the upper filler panel.
4. Remove the air cleaner assembly.
5. Disconnect the shift selector cable.
6. Remove the throttle cable bracket
7. Remove the throttle body.






8. Remove the left engine torque strut and bracket.
9. Remove the EGR pipe at the throttle body spacer.






10. Disconnect the upper radiator hose from housing.






11. Disconnect the lower radiator hose from the thermostat housing.






12. Remove the water pump belt cover.
13. Remove the water pump belt tensioner.
14. Remove the water pump belt.
15. Remove the throttle body spacer.
16. Remove the EGR.
17. Disconnect the EGR pipe from the water crossover.
18. Disconnect the park neutral switch.






19. Remove the water pump cover.






20. Remove the water crossover from the engine.

INSTALLATION PROCEDURE






1. Install the water crossover on the engine.

TIGHTEN
- Water crossover bolts to 25 Nm (18 lb ft).

NOTICE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.






2. Install the water pump cover.

TIGHTEN
- Water pump cover to 10 Nm (89 lb in).

3. Connect the park neutral switch.
4. Connect the EGR pipe to the water crossover.
5. Install the EGR.
6. Install the throttle body spacer.






7. Install the water pump belt.
8. Install the water pump belt tensioner.
9. Install the Water pump belt cover.






10. Connect the lower radiator hose to the thermostat housing.






11. Connect the upper radiator hose to the housing.
12. Install the EGR pipe to the throttle body spacer.






13. Install the left engine torque strut and bracket.

TIGHTEN
- Torque strut bolts to 50 Nm (37 lb ft).






14. Install the throttle body.
15. Install the throttle cable bracket.
16. Connect the shift selector cable.
17. Install the air cleaner assembly.
18. Install the upper filler panel.
19. Install the engine sight shield. Refer to Engine Cover Replacement Service and Repair.
20. Refill the engine cooling system.