Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair






Removal Procedure

1. Remove the electrical connector at EGR valve.

2. Remove the 2 EGR Valve retaining nuts.

3. Linear EGR valve assembly.

4. Gasket.

Installation Procedure

1. Install the gasket.

2. Install the linear EGR valve assembly and two nuts. Tighten the nuts to 30 Nm (22 lb. ft.).

3. Install the electrical connector.