Operation CHARM: Car repair manuals for everyone.

Drive and Driven Sprocket Components Assemble





1. Inspect the drive link assembly (507) for damaged, cracked, or binding links.
2. Inspect the input speed sensor reluctor wheel (527) for damaged reluctor teeth, worn or damaged thrust surface, or damaged or missing locating pins.





3. Use TRANSJEL(R) or equivalent in order to retain the thrust washer (517) onto the drive sprocket (516).
4. Use TRANSJEL(R) or equivalent in order to retain the thrust washer (508) onto the driven sprocket support (506).

IMPORTANT: The drive link assembly must be installed correctly.

5. Assemble the drive and driven sprockets into the drive link assembly (507) according to one of the follow criteria:
^ If an old drive link is being reinstalled, put both drive link assemblies with the master link (bronze color) facing up or down, whichever way it was found during disassembly
^ If a new drive link assembly is being installed, put both drive link assemblies with the master link facing upward.





6. Install the drive link assembly and the sprockets into the case by hand. A slight rocking motion may be required in order to work the sprockets into place.
7. Install the input speed sensor reluctor wheel (527) onto the drive sprocket.
8. Install the thrust washer (514) onto the reluctor wheel (527).