Upper Intake Manifold Replacement

Removal Procedure

Caution: Refer to Battery Disconnect Caution in Service Precautions.

1. Disconnect the negative battery cable.
2. Remove the fuel injector sight shield. Remove the air intake duct.
3. Disconnect the spark plug wires from the right side of the engine.
4. Remove the manifold vacuum source.
5. Depressurize the fuel lines.






6. Remove the fuel rail.
7. Remove the EGR heat shield.
8. Remove the cable bracket to the cylinder head mounting bolt.
9. Remove the throttle cable.
10. Remove the throttle body support bracket.






11. Remove the upper intake manifold.

Installation Procedure






1. Install the upper intake manifold.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the upper intake manifold bolts.
- Tighten the upper intake bolts to 10 Nm (89 in. lbs.).
3. Install the throttle body support bracket.
4. Install the throttle body cable.
5. Install the cable bracket to the cylinder head mounting bolt.
6. Install the EGR heat shield.
7. Install the fuel rail.
8. Install the manifold vacuum source.






9. Connect the spark plug wire to the right side of the engine.
10. Install the fuel injector sight shield. Install the air intake duct.
11. Connect the negative battery cable.