Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
^ For the specific step listed below, refer to that step under "Repair Instructions".
^ For the complete list of procedures, refer to "Repair Instructions".




Overhaul Procedure:


[ ] Torque Converter Removal
[ ] Transmission Holding Fixture Assemble
[ ] Stub Shaft Removal
[ ] Automatic Transmission Output Speed Sensor Removal
[ ] Oil Pan and Gasket Removal

[ ] Oil Filter/Seal, Oil Level Control Valve Removal
[ ] Oil Feed Pipes Removal
[ ] Intermediate/4TH Servo Removal
[ ] Low and Reverse Servo Removal
[ ] Case Side Cover Removal

[ ] Output Shaft Sleeve Removal
[ ] Oil Pump and Oil Pump Shaft Removal
[ ] Wire Harness Disconnect
[ ] TFP Switch Removal
[ ] Control Valve Body Assembly and Gasket Removal

[ ] Spacer Plate and Gasket Removal
[ ] Checkball Removal
[ ] Manual Valve Clip Removal
[ ] Channel Plate and Gasket Removal
[ ] Accumulator Spring Removal

[ ] Drive, Driven Sprockets, Drive Link Removal
[ ] Input Speed Sensor Removal
[ ] Wiring Harness Removal
[ ] Driven Sprocket Support Assembly Removal
[ ] 2ND Clutch Plates Removal

[ ] Reverse Input Clutch Housing Removal
[ ] Intermediate 4TH Band Removal
[ ] Direct/Coast Clutch and Reaction Gear Set Removal
[ ] Input Carrier and Reaction Gear Assembly Removal
[ ] Input Internal Gear, Forward Clutch Hub Removal

[ ] Forward Clutch and Low/Reverse Band Removal
[ ] Forward Clutch Support, Low Roller Clutch Removal
[ ] Output Shaft and Final Drive Assembly Removal
[ ] Final Drive Internal Gear Removal
[ ] Manual Shaft, Detent Lever, Park Lock Removal

[ ] Transmission Cooler Line Seals Removal
[ ] Torque Converter Seal Removal
[ ] Drive Sprocket Support Removal
[ ] Right Hand Axle Seal Removal
[ ] Case Inspection

[ ] Actuator Guide Replacement
[ ] Drive Sprocket Support Installation
[ ] Torque Converter Seal Installation
[ ] Transmission Cooler Line Seals Installation
[ ] Manual Shaft, Detent Lever, Park Lock Installation

[ ] Final Drive Assembly Disassemble
[ ] Final Drive Assembly Assemble
[ ] Final Drive Pinion End Play Check
[ ] Fretting Ring, Final Drive Internal Gear Install
[ ] Final Drive and Differential Assembly Install

[ ] Output Shaft Inspect
[ ] Output Shaft Installation
[ ] Forward Clutch Support, Roller Clutch Disassemble
[ ] Forward Clutch Support, Low Roller Clutch Assemble
[ ] Forward Clutch Support, Low Roller Clutch Install

[ ] Forward Clutch Disassemble
[ ] Forward Clutch Assemble
[ ] Forward Clutch Functional Air Check
[ ] Low/Reverse Band Installation
[ ] Forward Clutch Installation

[ ] Input Internal Gear,Forward Clutch Hub Disassemble
[ ] Input Internal Gear, Forward Clutch Hub Assemble
[ ] Input Internal Gear, Forward Clutch Hub Install
[ ] Reaction Internal Gear, Input Carrier Disassemble
[ ] Input Carrier Pinion Gear Clearance Check

[ ] Reaction Internal Gear, Input Carrier Assemble
[ ] Reaction Internal Gear, Input Carrier Installation
[ ] Direct/Coast Clutch, Reaction Carrier Disassemble
[ ] Reaction Carrier Pinion Clearance Check
[ ] Direct/Coast Clutch, Reaction Carrier Assemble

[ ] Direct and Coast Clutch Functional Air Checks
[ ] Direct/Coast Clutch, Reaction Carrier Installation
[ ] Selective Washer Measurement and Installation
[ ] Reverse Input and 2ND Roller Clutch Disassemble
[ ] Reverse Input and 2ND Roller Clutch Assemble

[ ] Reverse Clutch Functional Air Check
[ ] Reverse Input and 2ND Roller Clutch Installation
[ ] Intermediate 4TH Band Assembly Installation
[ ] 2ND Clutch Plate Installation
[ ] Driven Sprocket Support Assembly Disassemble

[ ] Driven Sprocket Support Assemble
[ ] 2ND Clutch Functional Air Check
[ ] Driven Sprocket Support Assembly Installation
[ ] Wiring Harness Connection
[ ] Input Speed Sensor Installation

[ ] Drive, Driven Sprockets and Drive Link Disassemble
[ ] Drive, Driven Sprockets and Drive Link Assemble
[ ] Drive, Driven Sprockets and Drive Link Install
[ ] Channel Plate Assembly Disassemble
[ ] Channel Plate Assembly Assemble

[ ] Accumulator Springs Installation
[ ] Channel Plate Assembly Installation
[ ] Manual Valve Installation
[ ] Checkballs Installation
[ ] Spacer Plate and Gaskets Installation

[ ] Control Valve Body Disassemble
[ ] Control Valve Body Assemble
[ ] Control Valve Assembly and TFP Switch Installation
[ ] Wiring Harness Assembly Connect
[ ] Oil Pump Clean and Inspect

[ ] Oil Pump Assembly Installation
[ ] Side Cover/Gaskets, Disassemble, Assemble, Install
[ ] Side Cover Axle Seal Installation
[ ] Output Shaft Sleeve Assembly Installation
[ ] Stub Shaft Sleeve Assembly Installation

[ ] Right Hand Axle Seal Assemble
[ ] Vehicle Speed Sensor Installation
[ ] Intermediate/4TH Servo Disassemble
[ ] Intermediate/4TH Servo Assemble and Installation
[ ] Low and Reverse Servo Disassemble

[ ] Low and Reverse Servo Assemble and Installation
[ ] Oil Feed Pipes Assemble
[ ] Filter Assembly and Seal Installation
[ ] Oil Level Control Valve Installation
[ ] Oil Pan and Gasket Installation

[ ] Torque Converter Installation