Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Intake Manifold Removal
6. Crankshaft Balancer Removal
7. Engine Front Cover Removal
8. Camshaft Timing Chain, Sprocket, and Tensioner Removal
9. Water Pump Removal
10. Timing Chain Housing Removal
11. Intake Camshaft, Housing and Lifter Removal
12. Exhaust Camshaft, Housing and Lifter Removal
13. Cylinder Head Removal
14. Oil Filter Adapter Removal
15. Oil Pan Removal
16. Oil Pump Removal
17. Balance Shaft Housing Removal
18. Piston, Connecting Rod, and Bearing Removal
19. Crankshaft Rear Oil Seal and Housing Removal
20. Crankshaft and Bearing Removal
21. Engine Block Plug Removal
22. Engine Block Clean and Inspect
23. Crankshaft Balancer Clean and Inspect
24. Engine Front Cover Clean and Inspect
25. Engine Flywheel Clean and Inspect
26. Cylinder Boring and Honing
27. Crankshaft and Bearing Clean and Inspect
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Clean and Inspect
30. Piston and Connecting Rod Assemble
31. Camshaft and Housing Clean and Inspect
32. Camshaft Timing Chain and Sprocket Clean and Inspect
33. Cylinder Head Disassemble
34. Cylinder Head Clean and Inspect
35. Valve Guide Reaming, and Valve and Seat Grinding
36. Cylinder Head Assemble
37. Oil Pump Disassemble
38. Oil Pump Clean and Inspect
39. Oil Pump Assemble
40. Intake Manifold Clean and Inspect
41. Exhaust Manifold Clean and Inspect
42. Oil Pan Clean and Inspect
43. Balance Shaft Clean and Inspect
44. Thread Repair
45. Service Prior to Assembly
46. Engine Block Plug Installation
47. Crankshaft and Bearing Installation
48. Crankshaft Rear Oil Seal and Housing Installation
49. Piston, Connecting Rod, and Bearing Installation
50. Balance Shaft Housing Installation
51. Oil Pump Installation
52. Balance Shaft to Engine Timing
53. Cylinder Head Installation
54. Intake Camshaft, Housing and Lifter Installation
55. Exhaust Camshaft, Housing and Lifter Installation
56. Timing Chain Housing Installation
57. Water Pump Installation
58. Camshaft Timing Chain, Sprocket, and Tensioner Installation
59. Crankshaft Front Oil Seal Installation
60. Engine Front Cover Installation
61. Oil Pan Installation
62. Oil Filter Adapter Installation
63. Intake Manifold Installation
64. Crankshaft Balancer Installation
65. Exhaust Manifold Installation
66. Oil Level Indicator and Tube Installation
67. Engine Flywheel Installation