Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Oil Level Indicator and Tube Removal
6. Oil Filter Adapter Removal
7. Air Injection Check Valve Removal
8. Valve Rocker Arm Cover Removal - Left
9. Valve Rocker Arm Cover Removal - Right
10. Intake Manifold Removal - Upper
11. Intake Manifold Removal - Lower
12. Exhaust Manifold Removal - Left
13. Exhaust Manifold Removal - Right
14. Engine Mount Support and Strut Bracket Removal
15. Generator and Engine Lift Front Bracket Removal
16. Water Outlet Removal
17. Valve Rocker Arm and Push Rod Removal
18. Valve Lifter Removal
19. Water Pump Removal
20. Cylinder Head Removal - Left
21. Cylinder Head Removal - Right
22. Oil Pan Removal
23. Oil Pump Removal
24. Oil Pump Drive Removal
25. Crankshaft Front Oil Seal Removal
26. Engine Front Cover Removal
27. Timing Chain and Sprocket Removal
28. Camshaft Removal
29. Piston, Connecting Rod, and Bearing Removal
30. Crankshaft Rear Oil Seal Removal
31. Crankshaft and Bearing Removal
32. Camshaft Bearing Removal
33. Engine Block Disassemble
34. Engine Block Clean and Inspect
35. Cylinder Boring and Honing
36. Engine Block Assemble
37. Crankshaft and Bearing Clean and Inspect
38. Crankshaft Balancer Clean and Inspect
39. Engine Flywheel Clean and Inspect
40. Piston and Connecting Rod Disassemble
41. Piston, Connecting Rod, and Bearing Clean and Inspect
42. Piston and Connecting Rod Assemble
43. Camshaft and Bearings Clean and Inspect
44. Timing Chain and Sprocket Clean and Inspect
45. Valve Lifter Clean and Inspect
46. Valve Rocker Arm and Push Rod Clean and Inspect
47. Cylinder Head Disassemble
48. Cylinder Head Clean and Inspect
49. Valve Guide Reaming, and Valve and Seat Grinding
50. Cylinder Head Assemble
51. Oil Pump Disassemble
52. Oil Pump Clean and Inspect
53. Oil Pump Assemble
54. Engine Front Cover Clean and Inspect
55. Valve Rocker Arm Cover Clean and Inspect
56. Oil Pan Clean and Inspect
57. Intake Manifold Clean and Inspect - Lower
58. Intake Manifold Clean and Inspect - Upper
59. Exhaust Manifold Clean and Inspect
60. Water Pump Clean and Inspect
61. Thread Repair
62. Service Prior to Assembly
63. Camshaft Bearing Installation
64. Crankshaft and Bearing Installation
65. Crankshaft Rear Oil Seal Installation
66. Piston, Connecting Rod, and Bearing Installation
67. Camshaft Installation
68. Timing Chain and Sprocket Installation
69. Engine Front Cover Installation
70. Crankshaft Front Oil Seal Installation
71. Oil Pump Drive Installation
72. Oil Pump Installation
73. Oil Pan Installation
74. Cylinder Head Installation - Left
75. Cylinder Head Installation - Right
76. Water Pump Installation
77. Valve Lifter Installation
78. Valve Rocker Arm and Push Rod Installation
79. Water Outlet Installation
80. Generator and Engine Lift Front Bracket Installation
81. Engine Mount Support and Strut Bracket Installation
82. Exhaust Manifold Installation - Left
83. Exhaust Manifold Installation - Right
84. Intake Manifold Installation - Lower
85. Intake Manifold Installation - Upper
86. Valve Rocker Arm Cover Installation - Right
87. Valve Rocker Arm Cover Installation - Left
88. Air Injection Check Valve Installation
89. Oil Filter Adapter Installation
90. Engine Oil Cooler Installation
91. Oil Level Indicator and Tube Installation
92. Drive Belt Tensioner Installation
93. Engine Flywheel Installation
94. Crankshaft Balancer Installation