Intermediate Shaft Assemble

Intermediate Shaft Assemble

^ Tools Required
- J 24433 Press Tube

Important: Lubricate all components with transmission fluid before installation.





1. Install the caged needle bearing (5).
2. Install the 2nd gear (4).
3. Install the 2nd gear inner cone (3).
4. Install the 2nd gear blocking ring (2).
5. Install the 2nd gear outer cone (1).





Important:
^ Make sure to properly align the synchronizer to the gear and notches in the blocking ring.
^ Observe the orientation of the synchronizer. The shoulder of the synchronizer faces 1st gear.

6. Install the 1st/2nd synchronizer using J 24433 and a hydraulic press.





Important: Install the bearing collar oil hole 1800 from shaft oil hole.

7. Install the thrust washer (2) and the bearing collar (1) using an appropriate tool and a hydraulic press.





8. Install the 1st gear outer cone (3).
9. Install the 1st gear blocking ring (2).
10. Install the 1st gear inner cone (1).





Important: The steps in both roller bearings must fall into the 1st gear.

11. Install the roller bearing.
12. Install the 1st gear.
13. Install the roller bearing.





14. Install the thrust washer using J 24433 and a hydraulic press.