Operation CHARM: Car repair manuals for everyone.

Secondary (Dual Zone)

MODE DOOR REPLACEMENT - SECONDARY (DUAL ZONE)

REMOVAL PROCEDURE
1. Remove the heater core cover.
2. Remove the right hand air temperature actuator.







3. Remove the right hand air temperature mounting bracket screws.
4. Remove the right hand air temperature mounting bracket.







5. Disconnect and remove the right hand mode door lever from the mode door.







6. Disconnect and remove the secondary mode door lever from the secondary mode door.







7. Remove the secondary mode door from the HVAC module.






INSTALLATION PROCEDURE







1. Install the secondary mode door.







2. Connect the secondary mode door lever to the secondary mode door.







3. Connect the right hand mode door lever to the mode door.

IMPORTANT: Align the pin on the right hand mode door lever with the slot on the secondary mode door lever.







4. Install the right hand air temperature mounting bracket.
5. Install the right hand air temperature mounting bracket screws.

NOTE: Refer to Fastener Notice in Service Precautions.
Vehicle Damage Warnings

Tighten
Tighten the screws to.....0.9 N.m (8 lb in).

6. Install the right hand air temperature actuator.
7. Install the heater core cover.