Rack and Pinion Boot Replacement - Off Vehicle

Rack and Pinion Boot Replacement - Off Vehicle

^ Tools Required
- J 22610 keystone Clamp Pliers

Disassembly Procedure
1. Remove the outer tie rod.






2. Remove the hex jam nut (2) from the inner tie rod assembly (1).






3. Remove the tie rod end clamp (2) from the rack and pinion boot (1).






4. Remove the boot clamp (1) from the rack and pinion boot with side cutters.
5. Discard the boot clamp (1).






6. Remove the rack and pinion boot (1) from the rack and pinion gear assembly.

Assembly Procedure






1. Install the new boot clamp (2) onto the rack and pinion boot (1).






2. Prior to rack and pinion boot installation, apply grease to the inner tie rod assembly (2) and the rack and pinion gear assembly (1).
3. Install the rack and pinion boot (3) onto the inner tie rod assembly (2).

Important: The rack and pinion boot (3) must not be twisted, puckered or out of shape in any way. If the rack and pinion boot (3) is not shaped properly, adjust the rack and pinion boot (3) by hand before installing the boot clamp.

4. Install the rack and pinion boot onto the gear assembly (1) until the rack and pinion boot (3) is seated in the gear assembly groove.






5. Install the boot clamp (1) on the rack and pinion boot (2) with J 22610.
6. Crimp the boot clamp (1).
7. Pinch the pliers together on the rack and pinion boot (2) in order to install the tie rod end clamp.






8. Install the hex jam nut (2) to the inner tie rod assembly (1).
9. Assemble the outer tie rod assembly.