Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Alternator: Service and Repair

REMOVAL

Remove Battery Cable At Shock Tower:




1. Disconnect battery negative cable from remote negative terminal on shock tower.
2. Unplug field circuit from generator.
3. Remove B+ terminal cover by spreading the cover with a small flat blade tool.

Wire Connections:




4. Remove the B+ terminal nut and wire.

Generator:




5. Loosen adjusting T-bolt, but do not remove.
5. Loosen pivot bolt, but do not remove.
7. Loosen adjusting bolt to allow removal of the generator drive belt.
8. Remove adjusting T-bolt.
9. Remove pivot bolt, do not drop spacer.
10. Release generator from mounting bracket and move it toward passenger head lamp bucket.
11. Remove generator from head lamp bucket area.

INSTALLATION
1. For installation, reverse above procedures. Tighten all fasteners to the proper torque. Refer to the Torque Specifications chart.