Crankcase and Equipment

DISASSEMBLING AND ASSEMBLING CRANKCASE AND EQUIPMENT





No. Description Qty. Notes

1 Bolt 1 Check locking teeth, replacing bolt if necessary
2 Pulley 1
3 Bolt 9 Torque: 90 Nm (65 ftlb)
4 Bolt, M 6 x 12 3 Use Loctite 270
5 Sleeve complete 1 First mount flywheel, then sleeve
with needle bearing
6 Flywheel 1
7 Nut 1
8 Washer 1
9 Engine transporting 1
eye
10 Heater blower 1
temperature switch
11 Seal 1 Replace
12 Nut 4
13 Washer 4
14 Vent cover 1
15 Gasket 1 Replace, thin coat of Loctite 574 on both sides
16 Bolt 2
17 Washer 2
18 Oil temperature 1
regulator
19 0-ring 1 Replace
20 Oil pressure switch 1
21 Hollow union bolt 1 Thin coat of Loctite 270 on external threads
22 Seal 1 Replace
23 Adapter 1
24 Seal 2 Replace
25 Connector 1
26 Oil pressure sensor 1 Torque: 35 Nm (25 ftlb).
Always clamp connector in a vise when tightening.
27 Seal 1 Replace
28 Temperature sensor 1
28a Seal 1 Replace
29 Bolt, M 6x 16 2
30 Washer 2
31 End cover for 1
intermediate shaft
32 Seal, 33.3 x 2.4 1 Replace
33 Guide rail pin 8
34 Seal 8 Replace
35 Guide rail 4
36 Adapter 1
37 Seal 1 Replace
38 Oil drain plug 1 Torque: 70 Nm (51 ftlb)
39 Seal 1 Always replace
40 Adapter 1 Use Loctite 270
41 Seal 1 Always replace
42 Plug 1 Torque: 60 Nm (43 ftlb)
43 Seal 1
44 Spring guide 1
45 Spring 1
46 Pressure relief 1 Check valve piston
47 Plug 1 Torque: 60 Nm (43 ftlb)
48 Seal 1 Replace
49 Spring 1
50 Safety valve piston 1 Check
51 Nut, M 10 x 1 1 Torque: 35 Nm (25 ftlb)
52 Washer, B 10 x 1 1
53 Capped nut 11
54 Washer 11
55 Seal 11 Replace;light coat of oil
56 Bolt 11
57 Seal 11 Replace
58 Washer 11
59 Capped nut 2
60 Washer 2 Install in correct position
61 Seal 2 Replace; light coat of oil
62 Crankcase section, 1 Remove first - Coat mating surface with
left Loctite 574
63 Radial oil seal 1 Replace
64 Radial oil seal 1 Replace
65 Dowel pin 1