Operation CHARM: Car repair manuals for everyone.

Engine Lubrication


ENGINE LUBRICATION SYSTEM






No. Description Qty. Removing.........Installing

1 Magnetic plug 1 Tighten plug to correct torque setting.

2 Gasket 1 Fit replacement


3 Hex bolt M6X20 2

3a Washer 2

4 Tube 1

5 Seal 1 Fit replacement

6 Hex bolt M5X12 3

7 Spring washer 3

8 Oil level switch 1

9 Seal 1 Fit replacement


10 Hex bolt M6X25 5 Install in oil pan recesses
with washer

11 Hex bolt M6X28 25
with washer

12 Oil pan 1 Check


13 Oil pan seal 1 Fit replacement

14 Centering sleeve 2
(rubber)

15 Hex bolt M6X12 2
with washer

16 Allen bolt M8X30 1
with washer

17 Oil intake tube 1 Check

18 Gasket 1

19 Oil pressure sensor 1

20 Gasket 1

21 Threaded plug 1 Tighten to correct torque

22 Gasket 1 Fit replacement

23 Thermostat spring 1

24 Regulator insert 1

25 Thermostat spring 1

26 Threaded plug 1

27 Gasket 1

28 Pressure spring 1

29 Plunger for 1 Check for wear
bypass valve

30 Threaded plug 1

31 Gasket 1 Fit replacement

32 Pressure spring 1

33 Piston for pressure 1 Check for wear
release valve

34 Screw connector 1

35 Gasket 1 Fit replacement

36 Screw connector 1

37 Gasket 1 Fit replacement

38 Oil filter 1 Use commercially available oil filter remover

39 Hex nut 1

40 Spring washer 1

41 Washer 1

42 Toothed wheel 1
for oil pump

42a Shim ring 1 Only install with light
22X16X1 alloy toothed wheel

43 Woodruff key 1

44 Hex bolt M8X45 3

45 Washer 3

46 Sealing ring 3 Fit replacement

47 Oil pump body 1

48 Inner rotor 1 Oil

49 Outer rotor 1 Oil, install with chamfered side in oil pump body (in forward direction of travel).

50 O-Ring 1 Fit replacement

51 Shaft seal 1 Fit replacement, use drift 9195 to fit seal flush with oil pump body.