Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Water Pump Replacement ServiceSteps

Water Pump Replacement ServiceSteps

NOTE: Check for associated Technical Service Bulletins (TSB's) prior to starting the job.

1. Verify problem. Testing and Inspection

2. Perform "Initial Preparations". Fundamentals and Basics

3. Remove water pump. Service and Repair
- Removal Tips and Hints. Fundamentals and Basics

4. Clean and inspect the gasket surface. Fundamentals and Basics

5. Install water pump. Service and Repair
- Installation Tips and Hints. Fundamentals and Basics

6. Fill with coolant and perform "After Repairs Leak Check". Testing and Inspection

7. Reconnect battery.

8. Bleed and top off coolant. Cooling System Bleed

9. Perform "After Repairs Operational Check". Testing and Inspection

10. Perform "After Repairs Test Drive". Testing and Inspection

RECOMMENDED PARTS:
Fundamentals and Basics

ENVIRONMENTAL AND SAFETY CONCERNS:
Service Precautions