Ignition Cable: Service and Repair

Special Tools:

Special Tools

Ignition Cable Repair:

REMOVAL
1. Pull plug connector off the spark plug. If connector does not pull off easily, use Special Tool 9513 (D).

Note: To facilitate pulling with removal pliers, press with your free hand.

2. Apply sliding compound (G) between plug lead and plug connector.

3. Disconnect plug lead from plug connector. Place assembly tool (E) along plug lead into plug connector. Use assembly tool to keep plug lead in place and unscrew plug connector.

CONVERSION
1. Strip plug leads. Shorten insulation of plug lead (A) by approx. 6.8 mm. The dimension of 6.8 mm can be checked by placing the lead against the corresponding spot marked on the stop pliers (F).

2. Fit threaded sleeve. Place threaded sleeve (C) up to the stop onto the plug lead. Place plug lead along with threaded sleeve into stop pliers. Connect wire to threaded sleeve by pressing the stop pliers until they disengage by themselves. Fit strain relief clamp by crimping the threaded sleeve in the stop pliers, making sure the pliers profile is flush with the end of the threaded sleeve on the plug lead side.

FITTING
1. Apply sliding compound (G) to plug lead (A) or plug connector (8)

2. Connect plug lead to plug. Place plug lead into assembly tool (8), place into plug connector connector and screw in place. Push plug connector onto spark plug