With Manual Transmission
Engine/Transmission Assembly, Separating and JoiningSEPARATING:
1. Disconnect the cable from the starter and the cable from the switch for the backup lamp.
2. Undo the hexagon head screw. Remove the bracket and cap. Pull out the clutch release shaft with hexagon head screw M 6 x 40.
3. Undo 4 fastening nuts and separate the transmission from the engine. Undo the upper fastening nut on the starter with Special Tool P119.
JOINING
NOTE: Lubricate all sliding surfaces of the clutch release mechanism and the gear teeth of the drive shaft with Olista Longtime 3 EP.
1. Guide the clutch release fork in the release bearing and fix in the installation position provisionally with suitable adhesive tape.
2. Flange-mount the transmission to the engine.
3. Guide the clutch release shaft with sealing rings into the release fork.
4. Remove the adhesive tape through the assembly hole.
5. Install needle bearing, cap and bracket and secure with fastening screw (M 6 x 16).
NOTE: Pack the cap with grease.
Installing
The following points must be observed during installation:
1. Do not pinch the heating lines, slide on to the heat exchanger shortly before the engine/transmission assembly has reached the correct installation position.
2. Make sure that the inner rubber seal of the connector is seated correctly.