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Disassembling and Assembling Transmission Case Cover








Tools











Disassembling and assembling transmission case cover (transmission G 86)

Instructions for disassembly and assembly

Disassembly





1. Remove the outer race for the small tapered roller bearing using special tools VW 771, VW 771/15 and a commercially available threaded adapter (M10/M8).

Assembly





1. Press in the outer race for the small tapered roller bearing using special tool 3005.





2. Press in the needle roller bearing for the input shaft in the correct position with special tool VW 295 a. Measure the installation dimension from the cover upper edge to the bearing upper edge.





3. Drive in the sealing ring for the interior shift rod.