Tools
Tools, Removing and installing engine as from MY 02
Special tools
Adjusting tools, Tiptronic transmission
Note! If the special tool retainer plate 9592 is being used for the first time, 4 additional threaded bores must be integrated.
1. Lay the support plate 9592/1 on the reverse side of the retainer plate 9592 and screw into place at the 4 threaded bores provided using 4 hexagon-head bolts M8x25.
2. Countersink the retainer plate at the designated bores for 996 -arrows- with a 9 mm drill bit. The support plate serves as the drilling template. Then unscrew the 4 screws again and lay the support plate to one side.
3. Drill through the countersunk points on the retainer plate -arrows- with a steel drill bit sized 6.8 mm and then cut an M8 thread. During removal of the engine, fit the retainer plate 9592 on the take-up points on the underside of the engine.
4. Fit the support for the Tiptronic transmission -C1- (and if necessary the spacer plate for the tolerance compensation -C2-) with 3 wooden screws (2 screws 6x20 and 1 screw 8x25) to the support plate 9592/1.
Retainer and support plate for Tiptronic transmission
5. Screw special tool adapter 9163/2 to the retainer plate with 4 hexagon-head bolts M8x25 (screw size 10.9) in the designated position -996- on the support plate. Screw the support plate 9592/1 on the underside of the retainer plate 9592 with 4 hexagon-head bolts M8x20 (screw size 8.8) in the position designated -9592-.
The drawing shows the completely pre-assembled assembly plate for the removal and installation of the engine with Tiptronic transmission.
Adjusting tools, manual transmission
Note! If the special tool retainer plate 9592 is being used for the first time, 4 additional threaded bores must be integrated.
1. Lay the support plate 9592/1 on the reverse side of the retainer plate 9592 and screw into place at the 4 threaded bores provided using 4 hexagon-head bolts M8x25.
2. Countersink the retainer plate at the designated bores for 996 -arrows- with a 9 mm drill bit. The support plate serves as the drilling template. Then unscrew the 4 screws again and lay the support plate to one side.
3. Drill through the countersunk points on the retainer plate -arrows- with a steel drill bit sized 6.8 mm and then cut an M8 thread. During removal of the engine, fit the retainer plate 9592 on the take-up points on the underside of the engine.
4. Fit the support cylinder for the manual transmission -C1- on to the support plate 9592/1 with 1 hexagon-head bolt M8x16.
Retainer and support plate for manual transmission
5. Screw special tool adapter 9163/2 to the retainer plate with 4 hexagon-head bolts M8x25 (screw size 10.9) in the designated position -996- on the support plate. Screw the support plate 9592/1 on the underside of the retainer plate 9592 with 4 hexagon-head bolts M8x20 (screw size 8.8) in the position designated -9592-.
The drawing shows the completely pre-assembled assembly plate for the removal and installation of the engine with manual transmission.