Removal and Replacement

Removing and refitting the transmission (MY 2002)

Note! When installing a new or replacement transmission, the adaptation values must be reset with the PST 2. The shifting quality may deteriorate slightly during the adaptation phase of the transmission control module.




Tools


Removing transmission

1. Remove engine-transmission unit. Service and Repair

2. Fix crankshaft using special tool Fixing pin No. 9595/1. To do this, turn crankshaft until one of the bores in the pulley is aligned with the centering bore in the crankcase and the special tool can be inserted.





3. Unscrew two of the six converter fastening screws through the starter opening in the converter housing using the special tool - Assembly aid No. 9596

Note! Turn the crankshaft 120° further in each case for the remaining four fastening screws.

4. Unscrew the remaining four fastening screws.





5. Unscrew the two upper fastening screws of the converter bell housing and suspend the transmission from the workshop crane with special tool (holder) No. 9674.





6. Insert special tool Fixing pin No. 9595/1 through the converter bell housing and fix converter in position.

7. Unscrew remaining fastening screws.

8. Remove transmission with converter.


Refitting transmission

Refitting occurs in reverse order, observing the following points:

1. Fix converter in installation position with special tool fixing pin No. 9595/1 and place on transmission.

Note! Ensure perfect seating of dowel sleeve in crankcase.




Tightening torques