Refitting Transmission

Refitting transmission

Note!
^ Grease teeth of the drive shaft with a very thin coat of Olista Longtime 3P (only as protection against corrosion).





1. Insert release lever into the release bearing and fix in installation position with suitable adhesive tape.





2. Insert closure cap for the pulse sender opening in the correct position in the transmission housing and mount transmission on the engine.





3. Refit transmission on motor and tighten nut.
Tightening torque: 45 Nm (33 ft. lbs.)
4. Ensure that the closure cap -A- is properly seated and positioned.





5. Fit release lever shaft with sealing rings.
1 Hexagon-head bolt
2 Holder
3 Bearing cover
4 Needle-roller bearing with assembly bore
5 Sealing ring
6 Clutch control shaft
7 Release lever
8 Needle-roller bearing
6. Remove adhesive tape through the assembly opening in the release fork.
7. Fit bearing cover with special tool removal mandrel 9287.
8. Fit holder for clutch control shaft.
Tightening torque: 10 Nm (7.5 ft. lbs.)
9. Fit air flanges.
Tightening torque: 10 Nm (7.5 ft. lbs.)
10. Engage starter cable and push vacuum line onto coolant valve.
11. Install engine-transmission unit. Service and Repair