Operation CHARM: Car repair manuals for everyone.

Removing and Mounting Transmission


Removing and mounting transmission








Preliminary work

Preliminary work for removing the transmission

1. Remove engine.
2. Remove the starter.

Removing transmission

Removing transmission

1. Remove circlips -inset- on support on the transmission.





Disassembly of circlips

2. Remove shift and selector cables from support using special tool removal tool, universal nr.21. Remove selector support with cables.





Disassembly of shift and selector cables

3. Loosen vent line from holders and remove it.





Vent line holder

4. Attach transmission with support suspending device 2024 a on workshop crane.





Transmission to workshop crane

5. Raise transmission a few centimeters and notch transmission cross member B -A-.





Transmission cross member

6. Unscrew fastening screws for securing transmission to engine. This involves unscrewing four screws on the engine side and six on the transmission side.





Transmission to V6 engine threaded joint points

7. Remove transmission.

Mounting transmission

Mounting transmission

1. Secure the shift and selector cables to the ball head joint on the support.





Assembly of shift and selector cables

2. Install circlips -inset- on support on the transmission.





Assembly of circlips

3. Connect the vent line for the transfer gear on the transmission.





Vent line holder

4. Attach transmission with support suspending device 2024 a on workshop crane.





Transmission to workshop crane

5. Mount transmission.
6. Screw in fastening screws for securing transmission to engine. This involves screwing in four screws on the engine side and six on the transmission side.





Transmission to V6 engine threaded joint points

Information
^ Screws which are tightened with a torque angle must be replaced with new ones.

7. Raise transmission a few centimeters and install transmission cross member on support. -A- -> Initial tightening: 50 Nm (37 ftlb.) -> Final tightening: 90°





Transmission cross member

Subsequent work

Touching up for refitting transmission

1. Install the starter.
2. Install engine.